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Production line for processing corn grain into fine corn cereals to manufacture corn sticks. Capacity 36 tons of grain per day

USES. The process equipment set is designed for processing corn grain into fine corn cereals to manufacture corn sticks.

Premises. The most economical way is to use existing premises and reconstruct them, adapting for the new production process. This will cut capital investments significantly. The equipment set is placed in a pre-fabricated or monolith concrete storey building or a pre-fabricated metalwork building, faced with sandwich panels. This building must have reinforced concrete floors. Otherwise the equipment may be placed in a hangar-type steelwork building. For the equipment placement in the hangar, the height must be at least 7 m to the bottom frame (truss).

Power resources supply. The installed power of the corn processing equipment is 110 kW.

Process flow control. The plant is controlled from a computerized workstation.

Operation mode is 24 hours a day: three shifts by 8 hours or 2 shifts by 12 hours each.

The actual output of fine corn cereal for manufacturing corn sticks is 45-47%.

Process equipment set :

Position Name Code
Essential process equipment
1 Scalping machine А1-БЗО
2.1 Grain cleaning separator А1-БМС-6
2.2 Grain cleaning separator БСХМ-16
3 Air separator АСХ-5
4.1 ... 4.3 Magnetic separator Б8-БМП
5 Degerminator СИМО ДС-2
6 Centrifugal sieve ЦС-1
7 Rolling mill А1-БЗ-2Н/800
8 Self-balancing sifting machine РК-4
Transport equipment
9.1 ... 9.14 Bucket conveyor Н-5
10.1 Screw conveyor Ш-160
Ventilation and aspiration system equipment
11.1 Battery cyclone unit with a gate valve ББЦп-450
11.2 ББЦп-400
11.3 ББЦп-250
11.4 ББЦп-400
12.1 Fan ВРП-4,4
12.2 Fan ВВД-5
12.3 Fan ВВД-5
12.4 Fan ВРП-4,1
13 Processing bin  
14.1 ... 14.4 Storage bin  
Total installed power of corn processing is 109,76 kW