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Corn processing groats plant 48 - 55 t/day of grain

The process equipment set is designed for manufacturing corn cereal.

USES. The process equipment set is designed for manufacturing corn cereal.

Premises. The most economical way is to use existing premises and reconstruct them, adapting for the new production process. This will cut capital investments significantly. The equipment set is placed in a pre-fabricated or monolith concrete five storey building or a pre-fabricated metalwork building, faced with sandwich panels. This building must have reinforced concrete floors, size in layout 18 × 18 m, the height of floors 1-4 is 3,0 m; the height of floor 5 – 5,5 m.

Power resources supply. The installed power of the corn cereal processing equipment is 122,0 kW.

Process flow control. The plant is controlled from a computerized workstation. The required number of the service staff per shift is 8 people.

Operation mode is 24 hours a day: three shifts by 8 hours or 2 shifts by 12 hours each.

The actual output of cereal under processing the grain of basic conditions (high-silicon varieties): Corn cereal - 50 % ± 2.

The list of essential equipment:

Position Name Code
Essential process equipment
1 Scalping machine А1-БЗО
2.1 Grain cleaning machine А1-БМС-6
2.2 Grain cleaning machine БСХМ-16
3.1 … 3.4 Air separator АСХ-5
4.1 … 4.8 Magnetic separator Б8-БМП
5 Degerminator СИМО ДС-2
6 Centrifugal sieve ЦС-1
7 Rolling mill А1-БЗ-2Н/800
8 Self-balancing sifting machine РК-2
9 Self-balancing sifting machine РК-4
10 Bin scales Норма-ТМ
11 Semiautomatic batch dose Норма-С
12 Bag packer К4-БУВ
13.1 … 13.3 Flow divider КДР-7
14.1 … 14.4 Slide gate valve ---
15.1 … 15.4 Rack and pinion gate ТЗР-200
16.1, 16.2 Rack and pinion gate ТЗР-300
Transport equipment
21.1 … 21.11 Bucket conveyor Н-5
22 Screw conveyor Ш-160
Ventilation and aspiration system equipment
31.1 Battery cyclone unit with a gate valve ББЦп-400
31.2 ББЦп-350
31.3 ББЦп-275
31.4 ББЦп-450
31.5 ББЦп-400
32.1 Fan ВРП-4,1
32.2 Fan ВВД-5
32.3 Fan ВВД-5
32.4 Fan ВРП-4,4
32.5 Fan ВРП-4,4
41.1 … 41.6 Processing bin  
42.1 … 42.5 Storage bin  
Total installed capacity of corn processing is 122,0 kW.