The flaking mill is designed to flatten cereals and hulled grains while manufacturing oatmeal, buckwheat, pearl barley, finely ground barley, corn, wheat, rice and other flakes. The specific features of this machine operation include cooled rolls, enabling to create optimal flattening conditions for the product to be flattened.
The flaking mill is designed to flatten cereals and hulled grains while manufacturing oatmeal, buckwheat, pearl barley, finely ground barley, corn, wheat, rice and other flakes. The specific features of this machine operation include cooled rolls, enabling to create optimal flattening conditions for the product to be flattened.
Specifications:
Parameter
ПС-400
1. Flakes production capacity, kg/hour
600-800
1.1 Productivity (for feed flakes), kg/hour
1 400 - 1 600
2. Diameter, mm:
- working rolls
400
- feeding roller
122
3. Length, mm:
- working rolls
600
- feeding roller
600
4. Installed power, kW, max:
- working rolls
22
- feeding roller
0,55
5. De-aeration volume, m3/hour
700
6. Dimensions, mm:
- length
1 100
- width
1 100
- height
1 300
7. Weight, kg
1 800
One of the our business direction is modernization of technological equipment for processing of cereal (no cooked), flakes, breakfast cereals etc. Lately our company has designed new line of machines, for example, this simplified kind of Flaking mill.
Structure And Working Process of Flaking mill ПС-400:
General view of Flaking mill ПС-400. It`s machine with horizontal roller location for grain flaking. The machine consists of frame, roller set, mechanisms of working gap adjustment, housing, feeder, devices of roller cleaning, roller drives, control panel, devices of roller cooling, outputting device, belt drive fencing.
Mechanisms of working gap adjustment. In new construction SIC “AGRO-SIMO-MASHBUD” modernized this device. Therefore significantly reduced the cost of the machine and improved service conditions. There is also a mechanism for manual wheel alignment of the movable roller, which located on the basic adjusting eccentric. This eccentric also works like a fuse if the foreign objects (stones, metal) fall into gap between rollers. Static and movable rollers located on the frame. It should be note that diameter of rollers is 400 mm. The use of high-quality bearings and dynamic balancing of the rollers also contributes to the rigid adherence to the working inter-roll gap. It`s important to know about greater durability of roller working surfaces. The roller made by double layer centrifugal casting. Y the way, working layer is from special cast iron with uniform hardness. There are mechanisms of working gap adjustment on the bearing levels of the movable roller.
Device of roller cleaning. There are knives with the possibility of adjusting the gap between the edge of the blade and the surface of the roller for cleaning of roller working surface. Rollers and this mechanisms covered by casing on the frame.
Steamer ПЗ-3 is designed to cook cereals and grains, as well as other bulk products under the saturated steam overpressure and continuous product stirring with a stirrer
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The dryer is designed for drying grain flakes of various crops by convection drying after flaking on the flattening machine. It may also be used to collect surface moisture after cereal steaming and grain dehulling, at groats mills and grain flake production lines.
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The flaking mill is designed to flatten cereals and hulled grains while manufacturing oatmeal, buckwheat, pearl barley, finely ground barley, corn, wheat, rice and other flakes. The specific features of this machine operation include cooled rolls, enabling to create optimal flattening conditions for the product to be flattened.
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