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Scientific-industrial corporation
AGRO-SIMO-MASHBUD
company with limited responsibility
The equipment set is placed in a pre-fabricated or monolith concrete five storey building or a pre-fabricated metalwork building, faced with sandwich panels.
Premises. The most economical way is to use existing premises and reconstruct them, adapting for the new production process. This will cut capital investments significantly. The equipment set is placed in a pre-fabricated or monolith concrete five storey building or a pre-fabricated metalwork building, faced with sandwich panels. This building must have reinforced concrete floors, size in the layout 18 × 24 m and the storey height of 4,8 m.
Power resources supply. The installed power of the buckwheat processing equipment is 429,0 kW; of the millet processing equipment is 280,0 kW.
It should be taken into account that the total installed power of the buckwheat mill SGR-600 is estimated for millet – 11 kW, though 7,5 kW is sufficient; the installed power of SGR-400 is estimated for millet – 7,5 kW, though 5,5 kW is sufficient.
To steam and dry it is required to provide saturated steam. The steam flow for processing one ton of buckwheat grain is up to 700 kg/h. Steam pressure at the steam distribution comb in the production shop is 0,6 … 0,8 MPa. Therewith it is more reasonable to use the boilers, powered by hull, or to adapt the boilers, powered by solid fuel, to hull combustion. The buckwheat hull heat transfer is very high, therefore, in the summer and transitional production periods, this enables to generate steam using mainly hull.
Position | Name | Code |
Essential process equipment | ||
1 | Bin scales | "Норма-ТМ" |
2 | Grain cleaning separator with an aspiration chamber | БСХ-12 |
БСХ-100.20 | ||
3.1 … 3.6 | Magnetic separator | Б8-БМП |
4.1, 4.2 | Grain cleaning separator | БСХМ-16 |
5.1, 5.2 | Stone separator | Р3-БКТ-100 |
6.1, 6.2 | Gravity table separator | ПСС |
7.1, 7.2 | Cylinder separator (oat cylinder) | Р6-ТЦ-700 |
8.1, 8.2 | Screw conveyor (steam) | Ш-200 |
9.1, 9.2 | Grain heating bin | ПБ-1200 |
10.1, 10.2 | Steamer (V = 1 м³) | ПЗ-1 |
11.1 … 11.4 | Dryer | ВС-10 |
12.1 … 12.6 | Sifting machine | РК-4 |
13.1 … 13.3 | Sifting machine | РК-2 |
14.1 … 14.9 | Air separator | АСХ-10 |
15.1 … 15.11 | Air separator | АСХ-5 |
16.1 … 16.3 | Air separator | АСХ-2,5 |
17.1 … 17.7 | Roll huller for buckwheat (with a set of rubber decks for millet) | СГР-600 |
18.1 ... 18.3 | СГР-400 | |
19.1, 19.2 | Color separator | OPTIMA 4 |
20 | Semiautomatic batch doser | Норма-С |
21 | Bag packer | К4-БУВ |
22.1, 22.2 | Centrifugal sieve | ЦС-1 |
Transport equipment | ||
31.1 … 31.27 | Bucket conveyor | Н-10 |
32.1 … 32.27 | Explosion vent | ВЗРВ |
33.1 … 33.4 | Screw conveyor | Ш-160 |
Ventilation and aspiration system equipment | ||
41.1 | Battery cyclone unit (with a gate valve and a drive) | ББЦп-400 |
41.2 | ББЦп-450 | |
41.3 | ББЦп-450 | |
41.4 | ББЦп-550 | |
41.5 | ББЦп-550 | |
41.6 | ББЦп-400 | |
41.7 | ББЦп-450 | |
41.8 | ББЦп-450 | |
41.9 | ББЦп-500 | |
41.10 | ББЦп-400 | |
41.11 | ББЦп-400 | |
42.1 | Fan | ВРП-4.4 |
42.2 | Fan | ВРП-4.5 |
42.3 | Fan | ВРП-4.5 |
42.4 | Fan | ВРП-6,3.5 |
42.5 | Fan | ВРП-6,3.5 |
42.6 | Fan | ВРП-4.4 |
42.7 | Fan | ВРП-4.5 |
42.8 | Fan | ВРП-4.5 |
42.9 | Fan | ВРП-5.3 |
42.10 | Fan | ВРП-4.1 |
42.11 | Fan | ВЦ 6-28 №6,3 |
43.1, 43.2 | Fan | ВРП-3,15.4 |
43.3…43.8 | Fan | ВРП-6,3.1 |
44. | Pneumatic receiving unit | "сопло" |
Additional equipment | ||
51.1…51.4 | Steam heater | ПНП113-304-02 |
52.1 … 52.4 | Steam heater | ПНП113-306-02 |
53.1 … 53.12 | Divider | КДР-7 |
54.1, 54.2 | Gate valve | КОР-12 |
55.1…55.19 | Rack and pinion gate | ТЗР-200 |
56.1, 56.2 | Rack and pinion gate | ТЗР-300 |
57.1, 57,2 | Condensate pump | ВК-1/16 |
57 | Receiver | V = 1 м³ |
58 | Condensate tank | |
59 | Screw compressor | Zenit 7,5 НР |
Bins | ||
61.1 - 61.13 | Processing bin | |
62.1 - 62.5 | Storage bin | |
Total installed power of buckwheat processing Ntotal = 429 kW | ||
Total installed power of millet processing Ntotal = 280 kW |