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Scientific-industrial corporation

AGRO-SIMO-MASHBUD

company with limited responsibility

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Universal cereal plant (wheat, barley, peas) with a productivity of 55 ... 60 t/day of grain

The most economical way is to use existing premises and reconstruct them, adapting for the new production process. This will cut capital investments significantly. Otherwise, it is feasible to erect a hangar-type building which will protect the equipment from precipitation and cold. The equipment set is placed in a hangar, size 12×24m, height 10 m to the bottom framework (truss).

Premises. The most economical way is to use existing premises and reconstruct them, adapting for the new production process. This will cut capital investments significantly. Otherwise, it is feasible to erect a hangar-type building which will protect the equipment from precipitation and cold. The equipment set is placed in a hangar, size 12×24m, height 10 m to the bottom framework (truss).

In this type of building the function of floors is performed by multilevel steelwork landings, installed on their foundations filled inside the hangar. All the required core and auxiliary rooms are also provided inside the building (power distribution station, ventilation chamber, control panel etc.) The estimated total metal quantity for the mezzanine floors, structural steel, processing bins and waste bins - 70-75 t.

Power resources supply. . The installed power of the wheat/barley processing equipment is 264,0 kW; of pea processing equipment is 245,0 kW.

To steam and dry it is required to provide saturated steam. The steam flow for processing one ton of grain is 500-700 kg. Steam pressure at the steam distribution comb in the production shop is 0,7…0,9 MPa. Therewith it is more reasonable to use the boilers, powered by hull, or to adapt the boilers, powered by solid fuel, to hull combustion.

The list of essential equipment:

Position Name Code
Process equipment
1 Bin scales "Норма-ТМ"
2 Grain cleaning separator БСХ-12
3 Stone separator Р3-БКТ-100
4.1 … 4.13 Grain cleaning separator Б8-БМП
5 Grain cleaning separator БСХМ-16
6.1, 6.2 Self-balancing sifting machine РК-2
7 Cylinder separator (oat cylinder) Р6-ТЦ-700
8 Screw conveyor (steam) Ш-200
9 Steamer ПЗ-2
10.1, 10.2 Dryer ВС-10М
12.1…12.4 Air separator АСХ-10
13 Horizontal huller БГО-6
15.1 … 15.4 Hulling and polishing machine SIMO ШШМС-3
16.1, 16.2 Grinder ИС-1
17.1 … 17.6 Air separator АСХ-5
18 Degerminator SIMO ДС-2
19 Self-balancing sifting machine РК-4
20 Centrifugal sieve ЦС-1
21 Batch doser "Norma-С"
22 Bag packer К4-БУВ
Transport equipment
31.1 … 31.18 Bucket conveyor Н-5/16
32.1 … 32.18 Explosion vent ВЗРВ-200
33.1..33.4 Screw conveyor Ш-160
Ventilation and aspiration system equipment
41.1, 41.2 Fan ВРП-4.3
41.3 Fan ВРП-4.5
41.4 Fan ВРП-4.4
41.5, 41.6 Fan ВРП-3,15.1
41.7 Fan ВРП-4.4
41.8 Fan ВРП-4.2
42.1...42.4 Fan ВРП-6,3.1
42.5 Fan ВРП-3,15.1
43.1, 43.2 Battery cyclone unit with a gate valve ББЦп-300
43.3, 43.4 ББЦп-400
43.5 ББЦп-250
43.6 ББЦп-200
43.7 ББЦп-450
43.8 ББЦп-350
44 Cyclone with an air lock and a drive ЦОЛ-4,5
Bins
51 … 57 Bins  
Additional equipment
11.1 … 11.4 Gate valve КОР-12
14.1 … 14.4 Divider КДР-7
23.1 … 23.13 Rack and pinion gate ТЗР-200
24.1 … 24.4 Rack and pinion gate ТЗР-300
25.1 … 25.4 Steam air heater ПНП113-304-02
61 Receiver ---
62.1, 62.2 Centrifugal horizontal pump 2К-6а
63 Condensate tank ---
64.1, 64.2 Turbine pump VK-1/16
Total installed power Ntotal = 311,27 kW

The process equipment set for the universal groats mill may be delivered without a hydrothermal treatment unit. In this case the lines to be excluded from the specification are:

Position Name Code
8 Screw conveyor (steam) Ш-200
9 Steamer ПЗ-2
10.1, 10.2 Dryer ВС-10М
31.3 Bucket Н-5/16
32.3 Explosion vent ВЗРВ-200
42.1...42.4 Fan ВРП-6,3.1
42.5 Fan ВРП-3,15.1
25.1 … 25.4 Steam air heater ПНП113-304-02
61 Receiver ---
62.1, 62.2 Centrifugal horizontal pump 2К-6а
63 Condensate tank ---
64.1, 64.2 Turbine pump VK-1/16
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